Diy Aluminum Router Sled

This jig allows you to joint and plane bigger boards that won t fit in your planer or jointer with help of a router. This plan outlines the steps you need to take to build a router sled using plywood. You know those slabs of wood that make beautiful benches table tops or even anniversary laptop trays for your wife.

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My router has a 6 base plate so be sure to adjust the plans according to your router.

Diy aluminum router sled. Diy router sled tutorial. Now set the sled on the rails to get the spacing set correctly. To put the sled together i simply drilled two holes in each end of my aluminum angle bars filed down the rough edges and attached the bars to a couple pieces of 2 4 s while leaving about an eighth of an inch of room for the base of the router on each end. Measure your router and router bit.

This determines the inside dimensions of your router sled and the hole that the router bit fits into. Also you will need a drill or driver set a router collet extender surfacing bit and mag switch. I used my table saw because its the flattest work surface in my shop. Assembling the router sled.

Please practice hand washing and social distancing and check out our resources for adapting to these times. Using your plunge router and a dado bit pic 1 plunge your router into your sled to begin routing a groove pic 2. Once you have made multiple passes and cut all of the way through you should end up with a groove pic 3 that you can now pass your dado bit through and surface any piece of wood etc. Clamp the two rails to your work surface.

For the big ol slabs for the last few months i ve been dabbling into the world of live edge lumber. You will need a sheet of plywood and screws to attach. The plans for this sled are made to fit my router. 1 5 bottom cleaning router bit drill bit large enough for the bolts to fit through 1 5 wood screws wood glue drill jigsaw circle saw or table saw tape measure.

You first need to make the router sled rails and assemble them. That you place under the sled. Making a simple and cheap router sled for flattening boards and slabs. 2 diy router sled using plywood.

Jun 7 2016 router sled homemade router sled fabricated from aluminum plate and angle. Then slide the sled to the other side making your rails parallel to one another. Measure the diameter of your routers base and the diameter of the router bit that you will be using. My router can be found here.

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