How To Build Screen Doors From Wood

Then sand the plugs smooth.

How to build screen doors from wood. Cut a 5 8 rabbett cut on the inside of each piece to create a space to attach the screen. Install a no mortise latchset centered on the door s middle rail. Staple additional strips of 5 8 inch fir beside the first row sandwiching and tightening the screen between them. Open the door and slip the screen inserts into place then secure each with wooden turn buttons mounted to the back side of the door.

First assemble the screen door with biscuits. To attach the stiles and rails fit the table saw with a tongue and groove bit. Assembling the diy screen door is a piece of cake. How to use scrap wood to make a diy screen door.

Once the glue was dry i would drill pocket holes in the ends of the rails and drive pocket screws into the stiles. If i were to buy boards from the store i would be fine with just two 1 x 10 x 8 boards. The long boards for the screen door i cut with my table saw while the triangle trim inserts were done with left over scrap wood using my miter saw. I used whatever surplus boards i had lying around the garage.

Then using the kreg face clamp hold the pieces in position while driving in the 2 1 2 screws. I would then cut pocket hole plugs using a pocket hole plug cutter to fill the pocket holes. Optionally build the screens into a wood frame similar to a picture frame and install the frames inside the opening with screws. Repeat this process until the entire door is assembled.

We cut the 6 inch fir down to 5 1 2 inches to create the stiles. Line the latch case up to the edge of the rail on the inside of the door then mark the spindle location.