How To Build A Screen Door Out Of Wood

How to use scrap wood to make a diy screen door. Assembling the diy screen door is a piece of cake. For the bottom kick rail we cut down the 8 inch fir to 7 1 2 inches.

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Open the door and slip the screen inserts into place then secure each with wooden turn buttons mounted to the back side of the door.

How to build a screen door out of wood. Both measurements need to be the same for the door to be square. The long boards for the screen door i cut with my table saw while the triangle trim inserts were done with left over scrap wood using my miter saw. If i were to buy boards from the store i would be fine with just two 1 x 10 x 8 boards. Measure corner to corner diagonally to make sure the measurements are the same.

Line the latch case up to the edge of the rail on the inside of the door then mark the spindle location. It s fine to build the entire door from 4 inch wide planks but for a more substantial door make the horizontal pieces 5 inches wide. Build the frame for the door. Use 1 inch thick lumber for a lighter door.

Cut wood based on cut list in the notes below. Repeat this process until the entire door is assembled. Then using the kreg face clamp hold the pieces in position while driving in the 2 1 2 screws. Position the wood pieces on the ground.

Clamp all the pieces together. Use 1 1 4 inch thick lumber for a a heavy duty door. Cut everything to length and lay the door out on a flat surface. I used whatever surplus boards i had lying around the garage.

To attach the stiles and rails fit the table saw with a tongue and groove bit. We cut the 6 inch fir down to 5 1 2 inches to create the stiles vertical and top rail horizontal. Install a no mortise latchset centered on the door s middle rail. You ll need five pieces of lumber to build the door.

Lay out your boards on a flat surface per the design with the pocket holes facing up.